|
|
Our
Custom Last Best Cowboy Hats
are made from the finest fur-felt
available and will stand the test of time.

|

Contact
Us :: Shipping
Policies :: HAT
CATALOGUE
:: HOME
Custom
Hat Ordering From The Last Best West
Questions
and quote requests should be e-mailed to
Sonja at
Overseas
buyers please read this :: All
Our Contact Info
ORDERS CALL TOLL FREE:
1-866-207-1909.
ORDER DESK HOURS: M-F: 9:30 AM - 5:30 PM MOUNTAIN TIME.
SHOULD YOU GET VOICE MAIL LEAVE A MESSAGE!
- Measure
your head. (Click for instructions)
An accurate head measurement is vital in getting the
best fit possible for each client.
- Determine
color. Click for our Color
Swatches. Color variances caused by
individual computer monitors are beyond our control.
- Place
your order either online or by calling 1.866.207.1909.
We can accept Visa or Mastercard over the phone. Questions
can be e-mailed to Sonja at
All clients are e-mailed within a business
day with a Production Receipt to confirm their hat
details. This is when we include and confirm each
clients special requests.
- Once
we have payment and all necessary information - your
Custom Cowboy Hat will take 6-8 weeks
to hand-make; and then shipping time to you. Rush
orders (if able to accommodate) are charged a premium
of 20%. Our standard sizing is 6 3/4 - 8 - but if
we can - we will make ANY size. Shipping anywhere
in North America is $35.00. Express shipping is available.
- A
street address must be supplied for courier delivery;
otherwise the hats ship parcel post.
QUESTIONS
AND QUOTES
- We
make great hats and due to the demands on our time
we can only offer advice and support to those folks
that have made the decision that The Last Best West
will be their Custom Hatter. Paying customers deserve
all our care and attention so make a committment to
us, buy a hat, and we will make sure you get what
you want. ALL hat details are confirmed within 1 BUSINESS
day of your order being placed. So buy with confidence
and we will make you that custom western hat you have
always prized.
- Before
you e-mail us questions please check our 10
most common questions, and our hat
catalogue. If you request a quote you MUST
e-mail us a picture of the hat you want so we know
what you are talking about. SORRY, NO PIC NO QUOTE.
:: Testimonials
|
|
|
Hat
Home :: Contact Us :: Shipping
Policies :: Online
Catalogue :: Testimonials
:: Our
Hat Experts |
OUR
STANDARD DELIVERY IS STILL 6- 8 weeks for our quality hand
made cowboy hats.
For
a complete listing of all our hats - click
this link for our online catalogue.
The
Last Best Cowboy Hat. One of a kind Fur-Felt Art.
|
IMPORTANT
PLEASE NOTE
Our
logo is only on the images NOT the hats.
Before you contact us with questions please read below
because there are things we WILL and will NOT do or answer.
OUR
MOST COMMON HAT QUESTIONS
Q: I'm looking for a ____ Hat. I checked your product
catalogue and didn't see it. Can you make it?
A: Yes. As I'm sure you can appreciate it's just
not possible to show all the different variations of crowns
and brims. If it's made from fur-felt and you can supply
us a good picture - yes we can make it. Generally we already
carry the same style of hat, we just shape it based on the
photo or if it's a movie hat we shape it from watching the
movie and seeing the hat from all possible angles to get
the look just so. For most hats we can do up to a 7"
(inch) high crown and a 6" wide brim.
Q:
Can I get the same style hatband that the original movie
hat had?
A: If it's a satin ribbon and bow, or plain leather; then
yes. Other than that the answer is probably no. This is
likely the hardest thing in replicating a movie hat because
the costume designers/actor/director/ or perhaps all three
came up with a very unique type of hat band to make the
hat stand out above the crowd. We make our version of the
hat, and you can choose any hatband that you may see on
any of the hats in our product
catalogue.
Q:
Do you have to put holes in the hat to put on a windstring?
A: Yes. They go right above your ears, to allow
the latigo lace thru. It's the original and best way to
put on a windstring. You can buy commercial stampede strings
that have clips that go up under the sweat liner and jam
into the crown. We hate them. They mess up the fit of the
hat and they don't hold tight in a real strong wind. We
know we've tried them.
Q:
Can you mail me a catalogue of all your hats?
A: No we have no print catalogue - trying to
be environmentally responsible.
ALL OUR HATS are listed here on our online catalogue.
Q:
Can we order a hat with a money order or check?
A: Yes. You
can order one of our quality custom western hats by printing
out an order form and mailing it in. Please
click on this link for a pdf file you can save to your hard
drive, and follow the instructions. If anything is unclear
please email us at:
Q:
Why does the same color appear different in your hat pictures?
A: We try to take our pictures with natural light. The difference
in {indoors; outdoors; bright day or cloudy day} lighting
accounts for the variance in color. In addition every computer
will display colors slightly different. Please understand
that color variances caused by individual computer monitors
is beyond our control.
Q:
What is fur-felt/what quality do you carry?
A: Fur felt is beaver and or rabbit fur mixed with felt
to produce a material that lasts 5-10 times longer than
wool felt, and is the best material from which to manufacture
fine hats. Click here for more information.
Q:
What's the correct way to measure my head?
A: The best is to have a helper, and click
here and follow the simple steps.
Q:
What colors do you carry?
A: Starting from the lightest: Bone; Silver Mist; Silver
Belly; Sand; Willow; Rust; Dyed Natural; Sahara; Undyed
Natural; Whiskey; Pecan; Chocolate; Granite; Charcoal; Black.
Click for more information.
Q:
Do you carry straw hats?
A: No. There's a number of reasons we don't. Straw hats
were not worn by old west cowboys, they considered them
peasant or farmer headware. Yes; in the deep south Plantation
Owners did but that was generally before the cowboy era.
Straw cowboy hats became popular starting in the 1920s with
the advent of modern rodeo's. Rodeo Cowboy's didn't want
to trash their good fur felt hats so they started wearing
straw cowboy hats, during the events, because they were
cheap. Nothings changed - they still are. We make hats
that last. And the last reason is we don't find straw
hats much cooler than a good beaver hat, and those popular
Guatemalan leaf hats are such a tight weave they are really
hot, and also heavy.
Most
other questions will be answered by reading below. |
|
To
the left is a picture of our hat liner. Our sweatband
is also black. From the fur-felt hat bodies to the
rest of the fixings you'd be hard pressed to find
a better made hat anywhere. For any price. If you
don't believe us - see what our clients say on our
testimonial
page :: CONTACT
US
If
it was made in the Past - it can be made in the
Present.
Any question regarding, "Can you make. .
. ." is yes. If you've seen it in
a movie, or a picture of it - we can make it. It
is your responsibility to furnish us with the picture
however. Once we have the picture of the hat you
want we can give you a firm price, this is important
so we both know we are speaking about the same hat.
Send
your pricing requests to Sonja at
|
HOWEVER
We constantly get asked if we can make
an EXACT replica of a particular hat. The answer
is no. And frankly anyone who claims they can, is from
the planet Star Trek or a fool. We've yet to meet a Master
Hatter who was a fool. We make our VERSION of that hat.
And yes there may be slight differences, but I'd hate to
have to make a living off those differences. Often the toughest
thing in replicating a hat is the hat band. That is because
they are so individual and as is mentioned in other places
on the website - back in the day traditional cowboys personalized
their hats with a unique hat band. Most working cowboys
today still do. The prices listed are for hats as they are
shown. You are free to choose any hat band we currently
use for any of our hats, just let us know when your hat
details are confirmed with Sonja within a day of the order
being placed.
Please
don't ask us for our Crown and Brim measurements unless
you're a client that's already made a purchase. Silly we
know but there you have it.
All
our hats are custom made one at a time. Our Master Hatter
handles every step of production, unlike large hat makers
who employ an assembly line to get the hats made. Even
many of those hat makers who purport to making custom hats
do this. One person to sew on the linings, sweat bands,
another to press the hat bodies out of the hat mould, another
to stitch on the bound brim and hat band. Finally the Master
Hatter to fine tune the brim and crown if required. This
is not the right or wrong way to make a hat - it's just
a reality of the marketplace. If you want to turn out a
lot of hats that's the only way - employing an assembly
line. But we don't turn out thousands of hats a year, and
by doing it all himself our Master Hatter maintains exceptional
quality to keep us making one of the best hat's on the market.
OUR HAT EXPERTS
All
our hats are unique, one-of-a-kind, hand crafted fur-felt
art. Order yours today.
Thank
you for your understanding and we look forward to making
you a great looking hat! CLIENT
TESTIMONIALS
|
Proper
Head Measurement
Refund
Policy
We're making a hand made Custom Old West,
or Western Movie Hat for you. You will keep it. 99%
of orders everything will go smooth. In the odd situation
where it doesn't - we will make you happy, and get it
right 100% of the time. |
| Head
Size In Inches |
Head
Size In Centimeters |
North
American
Hat Sizes |
19
3/8” |
49
cm |
6-1/8 |
| 19
1/2” |
49.5
cm |
6-1/4 |
20
1/4” |
51.5
cm |
6-3/8 |
| 20
3/4” |
52.7
cm |
6-1/2 |
21”
|
53.5
cm |
6-5/8 |
| 21
1/2” |
54.5
cm |
6-3/4 |
21
7/8” |
55
cm |
6-7/8 |
| 22
1/4” |
56
cm |
7 |
22
5/8” |
57
cm |
7-1/8 |
| 23” |
58.5
cm |
7-1/4 |
23
3/8” |
59.5
cm |
7-3/8 |
| 23
3/4” |
60.5
cm |
7-1/2 |
24
1/2” |
62
cm |
7-5/8 |
|
25 |
63.5
cm
|
7-3/4
|
| 25
3/8" |
65
cm |
7-7/8 |
25
3/4” |
67cm |
8 |
|
Some
Hat Makers want to make this a lot more complicated then
need be; even going so far as to map out your head with
a medieval looking contraption that appears more for torture
than sizing. We prefer to keep it simple. Please bear
in mind that your hat size is just a guide - the most important
thing for the fit of your custom hat is your head measurement.
- The
fit of your hat is only as good as the measurement you
supply us with - so take due care for accuracy.

- Look
straight ahead and have your helper measure your head.
Using the soft tape - they should measure over your hair,
just above your ears, and a half inch above your eye brows.
- Make
sure the tape is slightly slack - but not loose. You should
be able to feel the tape but it should not be tight -
or the fit will be as well! Measure twice -
to be sure. We must emphasize again an accurate
head measurement in inches or centimeters is a must to
get the best fit possible for each client. BUT ONCE
AGAIN NEVER MEASURE TIGHT. If your helper pulls the
tape and your eyes feel like they are popping from the
sockets you may want to back the measurement off a mite.
:)
- Match
your head measurement to the closest corresponding hat
size (at right) and make a note of it for when you order.
- If
you have bought hats in the past - the head measurement
you get should be close to the hat size you are used to
buying.
- If
your measurement is not listed pick the closest and we
will adjust it when Sonja confirms all production details
within a day of your hat order being received.
Fur
Felt
Fur-Felt
is dense and virtually waterproof. It consists of beaver
and/or rabbit fur blended with felt to produce a material
that lasts 5-10 times longer than wool-felt. A fine fur-felt
hat can be re-blocked and shaped numerous times, and is
the best material from which to manufacture hats. Supposedly
the higher the beaver content the higher the X factor -
but unfortunately there is no standard within the hat making
fraternity - and a lot of confusion. On the Internet few
hat sellers tell you what their fur-felt is comprised of
- not to mention seen straw hats promoted as 100X.
As
a general rule of thumb if they don't state what the fur-felt
is; chances are it's rabbit. Hat makers who use beaver fur-felt
are proud of it and will state so. We sell 3 quality
beaver blends of fine western hats - 5X, 20X and 100X.
5X is a blend of about 5% beaver with rabbit and felt.
Our 20X is 50% beaver and our 100X is pure 100% beaver fur-felt.
For
an all weather hat - you can't beat a pure beaver cowboy
hat. Light, stiff, and fabulous looking it'll shed what
ever comes it's way. And consider this: Beavers live in
the water, rabbits in the dirt. 'Nuff said.
From
the materials, to the workmanship - you won't find a better
hat anywhere, at any price. We don't make promises - like
all real cowboys we believe that just saying a thing is
promise enough.
True
Old West Hats
Order your hat in 100X undyed, pure beaver fur-felt, and
be one of the first to hearken back to an era in hat making
a hundred and forty years ago. The first cowboy hats were
made from 100% beaver fur-felt, natural and undyed, and
unless the cowboy lost it or had it stolen - the hat lasted
a lifetime. For an all weather hat - nothing beats a traditional
western hat made from pure beaver fur - it's what old west
cowboys wore. Questions?
E-mail us:
|
|
A
Note about Color
Color
variances caused by individual computer monitors
are beyond our control.
Light colors will reflect heat the best - while
dark colors will retain the heat the most - with
black being the worst for staying hot (black absorbs
sunlight). However black is the most formal
color so bowlers and top hats were generally black
or dark gray. For the first 15-20 years cowboy hats
were marketed - your choice of color was black and
about 3 shades of brown. Please keep in mind we
try to take our pictures with natural light - so
differences between the same color reflects the
difference in light when the picture was taken:
Indoors, Outdoors, Sunny Day or Cloudy. Click
here for our hat catalogue.
Click the color for an example of a hat in that
color.
|
|
 |
Wooden
Hat Stretcher/Retainer
FITS SIZES 6 7/8 - 8
We
recommend all customers who buy our hats, get
a hat stretcher. Its a small cost for a tool
that will keep ALL your hats fitting properly.
As well, if you only wear your hat seldom; or
have a number of hats you wear, you will find
our wooden hat stretcher a valuable addition
to maintaining the perfect shape of your custom
cowboy hat.
Order
any hat in PURE BEAVER {100X} fur-felt and we'll
include a wooden hat stretcher at no extra cost.
New hat purchases only.
Order
with your hat
Our hat customers pay only $19.50 when they
buy a stretcher with their hat. You can easily
add the hat stretcher to your custom cowboy
hat order during the checkout process. |
|
HAT
STRETCHER FITS SIZES 6 7/8 - 8. PRICE: $25.00
:: Shipping: $13.00|TOTAL: $38.00 Order
Now | Checkout
|
Questions
and quote requests should be e-mailed to
ORDERS CALL TOLL FREE:
1-866-207-1909. :: Overseas
buyers please read this :: All
Our Contact Info
ORDER DESK HOURS: M-F: 9:30 AM - 5:30 PM MOUNTAIN TIME. IF YOU GET VOICE MAIL LEAVE
A MESSAGE! |
|
| |
Indian
Riffle Sheaths: Mountain men and trappers
were the first whites to wander the wild places
of the west, and they soon learned the value
of fine leather work from the Indians.
Four
different quality levels to choose from. Show
your style and carry your prized long-arm
in a classic Indian rifle scabbard.
We
promise to make no two custom pieces exactly
the same - and our originality and individuality
bring clients back time and again to our order
catalogue.
Click
for our custom sheath page.
|
 |
|
Custom
Hat Customers
Want to order one of our custom made
Last Best Cowboy Hats with a check or money order? Or
maybe you have a friend or relative that would like
to but doesn't have a computer. Now you can order one
of our quality custom western hats by printing out an
order form and mailing it in. Please
click on this link for a pdf file you can save to your
hard drive, and follow the instructions. If anything
is unclear please email us at:
|
|
1898
Bow
This
was the most common bow style of the 19th
century. If you prefer this bow style for
any of our hats, just request it when your
hat details are confirmed via e-mail.
LADIES
BOW
Back in the 19th century and the first 4
decades of the 20th century, when hats were
a very common part of every day dress, women's
hats had the bow on the right hand side.
If you want the bow on the right - request
it when your hat details are confirmed via
e-mail.
|
|
|
|
Custom
Wind String.
Heavy
Latigo lace includes this polished, hand-made
antler slider. Never lose your hat again with
this handsome stampede string.
Add
this custom wind string. to any of our custom
hats for 25 dollars during the check out process.
See
more custom leather :: top
of page
|
|
|
|
|
Cowboy
Hat Traditions
In
the old west it was said the shape of the crown
of your hat indicated your political views.
If you wore a a flat top crown (Boss of the
Plains, Top Hats, and others) you favored conservative
(republican), law-and-order, or Monarchist views.
If
you wore a rounded crown (Bowlers, and most
cowboy hats) you favored democracy (Liberal/Democrat),
individual freedoms, and the such. Trust the
newspapers to make wearing a hat a political
statement. . . . |
 |
|
|
Bound
Brim
Binding the brim edge with the same
cosgrain ribbon as the hat band, strengthens the edge,
making it stiffer and allowing the brim shape to hold
better. A bound edge finishes the brim off nicely
with rich looking detail.
A
bound Brim is difficult to re-work or re-shape - but
can be removed easily. |
|
Open
Brim
An
Unfinished Brim is less expensive than bound and more
for an everyday-do-yer-work type Cowboy Hat. The open
crowned hat body pictured at left was perhaps the most
common crown style sold in the mail order ctalogues
of the 19th century. In the early decades of the 20th-century
catalogues like Sears-Roebuck, and Hudson Bay Company,
sold an open crowned cowboy hat called The Calgary,
with an uncreased, or open crown and little or no shape
to the brim. The manufacturers knew the cowboys wanted
to personalize the hat themselves - so they shipped
unshaped. An
unfinished brim allows you to shape and mold it to
your taste - or easily change the look in the future.
|
|
Cowboy
Hat Fact
Humans
have always used something to cover their head from
the elements - but it wasn't until the 15th century
that hats became a common part of people's dress.
Many types of materials were used: Silk, velvet,
taffeta, leather and wool felt.
None
of these materials was entirely satisfactory - because
they all tended to loose their shape with extended
exposure to rain and snow. When beaver fur was mixed
with rabbit and felt, hat makers had the perfect
material to make virtually weatherproof fine hats
that kept their shape. A new continent seemed populated
with an inexhaustible supply of beaver and so started
the exploration and colonization of North America.
|

Cowboy
Hat Care
Traditional
Cowboys never cleaned their Cowboy Hat - other than a
simple slap with their hand, or against their leg as they
picked themselves up. A rinsing was something rain or
snow provided, or the hat got a bath when it's owner did.
Good Hats were for the wealthy, a Range Cowboy made do
with one - for every occasion. We subscribe to the traditionalist
way - let your custom fur-felt cowboy hat age gracefully
with you!
- When
your hat gets wet let it dry naturally. Don't put it in
the furnace room or use a blow dryer on it!
- Never
lay your hat brim down. This puts a lot of stress on the
brim and will cause it to lose its shape. Be sure that
you place the hat on its crown with the brim up.
- Hang
the hat on a hat stand or some other such perch. The edge
of a shelf works good - then the curled part of the brim
is not taking any weight. Our
cowboy coffin hat stand is another solution. Saddle
horn works best!
- KEEP
THE BOX YOUR CUSTOM HAT COMES IN FOR STORAGE OR TRAVEL.
You could also make a cardboard ring that will hold the
crown of the hat snugly. If you're storing your hat for
an extended period - put it in a bag as dust will damage
your hat over time - but be sure to leave the bag open
slightly to allow air to circulate. If you don't mildew
may occur. Our ingenious
wooden cowboy hat box is another alternative.
- Always
try to leave your hat in a cool, dry environment. NEVER
in direct sunlight - or fading may occur. Probably not
the best idea to leave it in your vehicle.
- Should
you spill whiskey, beer or some other beverage on your
hat, once you stop crying over spilt whiskey; rinse the
spot immediately with COLD WATER ONLY! If you use warm
water it can set the stain. Once the fur-felt is dry,
brush with your finger, or nylon brush, to bring the nap
back.
- If
you get chocolate or some other sticky substance on your
hat let it dry before attempting to clean. Grab a small
knife and gingerly scrap the crud off. If you want to
try returning it to like new - there are numerous commercial
cleaners available for your Cowboy Hat. Most large western
wear chains have a selection to choose from.
Disclaimer!
Supplied as information only - your own common sense should
always be followed.

Cowboy
Hat Etiquette - By
Longfellow
No other piece of clothing
carries such a complicated set of rules involving it's
wear. Here's some traditional rules for wearing a cowboy
hat - and some we think are just good manners.
top
of page
|
Load
these oversized saddle bags with all
your business gear;
throw them over your shoulder and
walk a city block or two. You'll never
go back to carrying a briefcase. The
heavy leather bags can easily hold
most anything, including your lap
top, legal size folders, binders,
note books, and cables. Inside you
will find sleeves to hold your wallet,
pens, or even a memory stick. We've
even put a cell phone sleeve on the
outside neck, and a heavy duty handle
for easy carrying.
Cowboy
Action Shooters will
find these oversized saddle bags just
the thing to carry all your cowboy
action tools. You can easily store
a gunbelt; two holsters; spurs, wild
rags and ammo. And that's just in
one side. On the other side you can
carry a two pistol case and more ammo,
and in most cases when the flaps are
locked the bags are legal for firearm
transport. Further customization
of the bags is possible, and is only
limited by your imagination. Click
for our Executive Saddle Bag page.
|
 |
|
| |
Custom
Traditional Cowboy Hats |
|
|
|
|
|
|
|
Western Movie Hats |
|
|
|
|
Cowboy
Hats | Custom Hatbands | Custom
Cowboy Leather | Old
West Badges | Old
West Posters | PRODUCT
INDEX
Authentic Wanted
Posters | Cowboy
Cartoons | Cowboy
Pictures |
Western History | Legends
of the West | Home
|
Contact Us
|
|
| |
|
|
|