Traditional Cowboy Hats
 
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Traditional Old West Hats

 
Old West Performer and the first Movie Star - Tom Mix.
Tom Mix
Was a real cowboy and performed in Buffalo Bill's Wild West Shows. When moving pictures became popular - he emerged as the first movie star.

Makers of the Lost Art
The Last Best West &
Star of the West Hats

Traditional Cowboy Hat
1890s Cavary Hat.

Custom Western Hats

The Cowboy Hat defines the wearer.

A traditional cowboy prized his hat above all things - with good reason. It was often worth a month or two's wages - and that made it very expensive. The cowboy likely spent hours personalizing the hat with creases to the crown and molding the brim - that made it his. An old west cowboy would go to hell and back to retrieve a misplaced cowboy hat and it was seldom further than an arm's length away. Our Hat Experts

Old Fashion Quality
You won't find these western hats at your nearest mall. Many of the brim shapes or crowns may look familiar, may even be the same, but they are poor imitations, cookie-cutter designs; mass produced and available virtually anywhere. Don't follow the herd - strike out on your own with a classic custom western hat from The Last Best West. Western Movie Hats :: Masters of Rodeo

A Cowboy's Word
We take our Cowboy Heritage seriously and work hard at preserving the best of the qualities that make the Old West such an enduring and romantic period in the World's history. Longfellow and Monty believe if you want a Tom Mix Hat - you should be able to get the same looking hat that Mix wore. We want you to be happy, so we make sure every hat gets personal care and attention to detail in making it so. Cowboy Hat Home

Exceptional Service from The Last Best West
We will give you expert personal service designing your Traditional Old West, or Classic Western Movie Hat.  We start with the best fur-felt hat body available - made in the USA - and fashion as fine a custom western hat as you can find anywhere, for any price. If you don't see what you want - send us a picture - and we'll make our version of that hat.

Orders call toll free in North America: 1.866.207.1909
E
-mail questions to:

What you need to know to order with confidence
On our fact page you'll see step by step instructions for measuring your head, ordering your custom hat, shipping, and our refund policy. We also have a section on general hat care, and Cowboy Hat Etiquette. (not to be missed!)
Click here for our Cowboy Hat Facts. The Best of the Best - order 100X. . . .

All hats listed are priced at 5X, 20X and 100X quality.
Your hat can have a crown height up to 7" (inches) and a brim as wide as 6".

See The Rocky Mountain Ranger - a new hat design from The Last Best West :: testimonials

Want a great Character Cowboy Hat?
We'll give you the secret for making one - but share this with no one! Click for more

 
 

Western Movie Hats :: Western Movie Hats Two :: Cowboy Hat Home :: Old West Hats Two ::  Masters of Rodeo :: Cowboy Hat Facts

 
BEFORE you call or e-mail us questions about our Custom Hats please click here and read this.
 
Please Note: Our logo is only on the images NOT the hats.
 

The Champie
Crown: Creased
Brim: Kettle Curl Bound
Hatband: 1" Satin with Bow
Color as shown: Champaign

Lawton Champie was a champion rodeo competitor in the 1920s and 1930s, as well as being a life-long working cowboy. This hat design was likely named for Mister Champie, although the brim working on the hat Lawton is wearing in the Levi Strauss ad at right is a little bit different, it's the same basic look. Hat makers started offering pre-creased crowns after they saw the most common way the working Cowboys had of creasing their hats.

 

Levi Strauss Ad from 1926

Look Familiar?
Christopher Lloyd
in Back to the Future III. His character; Dr. Emmett Brown sports a brown beat up version of the Champie

This big grandiose cowboy hat would do Tom Mix proud; and has the same basic dimensions as the hat Tom's wearing at the top of the page. Watch almost any "B" western movie from the 1930s and you'll see someone wearing a Champie in almost every scene. No kidding. And if you want the Tom Mix Look at the top of the page - we'll be happy to shape to the crown and brim, just so. Just let us know.

5X Price: $290.00 Shipping:$35.00 TOTAL:$325.00 USD
Order Now
| Checkout | Did you read our ordering procedures?

20X - 50% Beaver Fur-felt
Price: $400.00 | Shipping:$35.00 TOTAL: $435.00 USD
Order Now | Checkout

100X - 100% Beaver Fur-felt
Price: $510.00 | Shipping: $35.00
TOTAL: $545.00 | Order Now | Checkout

Our thanks to Lawton and Wendy Cavalliere for supplying the ad at right, and the rest of the Champie Clan.

Custom Made For. . . .
All our custom western hat's are personalized with your name, initials, or moniker stamped in gold foil on the sweat band, inside the crown. No additional charge.

Custom Hat Customers
Want to order one of our custom made Last Best Cowboy Hats with a check or money order? Or maybe you have a friend or relative that would like to but doesn't have a computer. Now you can order one of our quality custom western hats by printing out an order form and mailing it in. Please click on this link for a pdf file you can save to your hard drive, and follow the instructions. If anything is unclear please call 1.866.207.1909 or email us at:

100X - 100% Beaver Fur-felt
Price: $495.00 | Shipping: $35.00
TOTAL: $530.00 | Order Now | Checkout

"Cattlemen never retire - they just saddle up and ride on."

A wealthy rancher - circa 1900 - getting ready to go hunting.

Cattle Baron
Crown: Creased | Brim: Curled and Bound
Hatband: 1" Satin with Bow
Color as shown: Charcoal

Even this cattleman crease has an old west look to it. Crown creases originated by working cowboys, so they could easily pick up their hats. The modern cattleman's crease we associate more with Rodeo cowboys, Country Music, and that whole culture. This crown shape comes from the last decade of the 19th century - and today variations of it are seen more than any other crown working.

5X Price: $265.00  Shipping: $35.00  Total: $300.00 USD
Order Now | Checkout | Did you read our ordering procedures?

20X - 50% Beaver Fur-felt
Price: $385.00 | Shipping: $35.00 Total: $420.00 | Order Now | Checkout

The Monty - Town Hat
Crown: Modified Gus crease | Brim: Kettle-Curl Open
Hatband: 2" Satin with Bow Color as shown: Sand
Our Master Hatter's pick as our most popular western dress hat.

Sometimes accidents bare wonderful results! Our Master Hatter misunderstood an order and this great looking hat was the result. A classic looking town hat - you'll feel comfortable wearing it in just about any situation and for any occasion. This crown creasing - now a days called the Gus -was first seen in the late 1890s. A smart look for cowgirls as well.

5X Price: $250.00  Shipping: $35.00  Total: $285.00 USD
Order Now | Checkout | Did you read our ordering procedures?

20X - 50% Beaver Fur-felt
Price: $375.00 | Shipping: $35.00 Total: $410.00 | Order Now | Checkout

100X - 100% Beaver Fur-felt
Price: $485.00 | Shipping: $35.00 TOTAL: $520.00 | Order Now | Checkout

100X - 100% Beaver Fur-felt
Price: $555.00 | Shipping: $35.00
TOTAL: $590.00 | Order Now | Checkout

Big Monty
Crown: Modified Gus crease
Brim: Hand-Curl Bound - with contrasting edge in navy blue
Hatband: 2" Satin with Bow
Color as shown: Bluey-Grey Specialty Color

This is the Monty's hard riding brother; the Big Monty has a wider, range ready brim. Specialty color was requested by the client. If you don't see the color you want - please check with us - we may be able to do it for you. Bound brim edge can be contrasting or the same color as the felt - or not bound at all. Your choice.

5X Price: $330.00  Shipping: $35.00  Total: $365.00 USD
Order Now | Checkout | Did you read our ordering procedures?

20X - 50% Beaver Fur-felt
Price: $445.00 | Shipping: $35.00 Total: $480.00 | Order Now | Checkout

Traditional Cowboys and their Hats

Up until the turn of the 20th Century most cowboy hats were sold in Mail Order Catalogues. In those days if the local haberdasher didn't have the hat you wanted - he likely had a catalogue to order one from. The first cowboy hats were all made from 100% beaver fur-felt, natural and undyed, and worth their weight in gold to working cowboys and most all other Westerners.

The Montgomery Ward Catalogue of 1872 (at right) was the first to offer a "Western Sombrero" for sale to the public. Like our open crown cowboy hat, The Calgary - most hats were shipped with uncreased crowns, and little shape to the brim. Manufacturers knew the cowboys wanted to personalize the hat themselves - so they shipped unfinished. Remember Hoss from Bonanza and his big dang hat? That was the most authentic old west hat any of the Bonanza cast wore.

Dirty Cowboy Hat.
This 1890s Cavalry Hat is a new (clean) version of the Dirty Trooper.
Shown in a bone color.

Dirty Trooper
Crown: Creased and Pinched.
Back has a "Mule Kick" indentation.
Brim: Hand worked Open
Hatband: Satin Ribbon
Color when new: Wheat

This cavalry hat is our version of the classic look sported by the US Cavalry in the later quarter of the 19th Century. Not as exaggerated as the modern Air Cav. Designs.

Originally the hat was a wheat color, but the color has faded from constant exposure to the sun (better your hat, then your skin and eyes).


A Cavalry Officer in this 1890 photo.

This hat still has it's traditional roots. Buy it new or we'll be happy to dirty it up for you!

5X Price: $265.00 Shipping:$35.00 TOTAL:$300.00 USD
Order Now | Checkout
 | Did you read our ordering procedures?                             top of page

20X - 50% Beaver Fur-felt
Price: $375.00 | Shipping: $35.00 | Total: $410.00 |  Order Now | Checkout

100X - 100% Beaver Fur-felt
Price: $485.00 | Shipping: $35.00 TOTAL: $520.00 | Order Now | Checkout

These two Cowboy Hats (Dirty Trooper and Dirty Champie) have seen some hard wear - and have the staining to prove it! The hat's have seen sweltering heat, blizzards and thunderstorms - and more than a few tumbles! We thought you'd like to see what a hard worn hat looks like. We think they have character - lord knows it took hard work to get them to this state! We'd never think of cleaning them - they are what they are. They've aged gracefully so far - the fur-felt is still as good as when it was new.

Dirty Champie
Crown: Creased and Pinched.
Brim: Hand worked Open
Hatband: 1/2" Leather Cavalry Tie
Color when new: Silver Belly

This hat is the working version of the champie - seen above. Open Brim - not bound, more creasing to the crown. This was one of the most popular designs of the late 19th and early twentieth centuries. These days this basic shape is called the "Gus" after Robert Duvall's character in Lonesome Dove. This hat has seen a lot of service and was in this condition when we made our character hat, The Ellsworth - below.

Custom Western Hats
Originally the hat was Silver Belly in color, but the color has faded from constant exposure to the sun (better your hat, then your skin and eyes). Buy it new or we'll be happy to dirty it up for you!

5X Price: $265.00  Shipping: $35.00 
Total: $300.00  USD  Order Now | Checkout
 | Did you read our ordering procedures?

20X - 50% Beaver Fur-felt
Price: $375.00 | Shipping: $35.00 Total: $410.00 | Order Now | Checkout

100X - 100% Beaver Fur-felt
Price: $485.00 | Shipping: $35.00 TOTAL: $520.00 | Order Now | Checkout

The Perfect Cowboy Gift

What every cowboy needs - the perfect Cowboy Hat Stand. The angle of the top of the coffin wonderfully fits the crown of any hat to display your pride and joy in a unique way, with no stress to the brim or crown. Works with the coffin lid open or closed. Box is also large enough to hold most Wine/Liquor bottles, and is excellent storage for your cowboy knickknack's by adding small screw hooks (2 included). Designed to scale as a miniature coffin; the wood box is made of 3/8" pine and is available in a number of finishes: Black, Mahogany, Weathered, and Plain. Shown to the right in Mahogany. These boxes are well-made by hand in Canada, and can even be used to hold candy at Halloween! Contact us for all your wooden packaging needs.

APPROXIMATE SIZE: 14" X 7"

PRICE: $87.00 :: SHIPPING: $15.00 :: TOTAL: $102.00 ::: BUY NOW :: CHECK OUT

Custom Wind String.

Long and heavy leather thong includes this polished, hand-made antler slider. Never lose your hat again with this handsome stampede string.

Add this custom wind string to any of our custom hats for 25 dollars during the check out process.

See more custom leather

 

Trail Dust
Another customer driven hat service from The Last Best West.

Many customers have been requesting that we dirty up their new hats to make them look trail worn. Pictured at right is a Dusty Augustus - our Augustus with about 2 years worth of trail dust - as if a working cowboy had been wearing it.

We've got three different degrees of trail dust. Light (add $55.00) - medium (add $75.00), and antiquing (add $95.00). Light would be what you see at the right on the Dusty Augustus; medium would be heavy sweat stains, like Tom Selleck sports on the Quigley; and antiquing looks like our Captain York Cavalry Hat.

This is a similar process that costume designers apply to hats in the movies and t.v. Looks authentic and yer friends will swear yer just got off a trail drive, or a hitch in the Horse Cavalry!

You can add trail dust during the check out process - or request it when you call your order in.

Dusty Augustus

A Note about Color
These are the most common colors readily available. There are some original hats on these pages that have been made with different colors. We have several more colors (in small quantities) available. Please contact us via e-mail at if you don't see the color you want - it may be available. Wearability: Light colors will reflect heat the best - while dark colors will retain the heat the most - with black being the worst for staying hot (black absorbs sunlight). However black is the most formal color so bowlers and top hats were generally black or dark gray. For the first 15-20 years cowboy hats were marketed - your choice of color was about 3 shades of brown.
 

Custom Old West leather goods.

Custom Leather Products
Buffalo Hide Rifle Sheath

Indian Style - This soft rifle scabbard is made from garment quality Buffalo hide. Can also be done in standard buckskin color. Has a long "waterfall" fringe, and a fold over weather flap with a bone button for closure against the elements. Decorated with beads and studs. We will e-mail you within 24 hours for sizing and customizing instructions. Price is subject to change - depending on size and add ons requested. This Indian style rifle sheath is in black and was made for a 1901 Winchester Model 1894 32-40 - take down.

Click for our Custom Leather Page

The Jolan
Crown: Creased | Brim: Kettle Curl Bound
Hatband: 3" Satin with Bow
Color as shown: Dark Gray

More of a Town Hat Design, The Jolan has a small brim and was a popular look with people of substance in the West of the late 19th and early 20th Centuries. Essentially the same design as the Champie and the smaller brim makes it a great look for women either as is or with a feminine modification.

5X Price: $250.00  Shipping: $35.00  Total: $285.00 USD
Order Now | Checkout | Did you read our ordering procedures?

Bill Tingman - one of the great Old West Marshals wears an uncreased Jolan in this photo from 1892.

20X - 50% Beaver Fur-felt
Price: $385.00 | Shipping: $35.00 Total: $420.00 | Order Now | Checkout

100X - 100% Beaver Fur-felt
Price: $495.00 | Shipping: $35.00 TOTAL: $530.00 | Order Now | Checkout

Original Old West design - The Calgary Cowboy Hat.

100X - 100 % Beaver Fur-felt
Price: $450.00 | Shipping: $35.00
Total: $485.00 | Order Now | Checkout

The Calgary Cowboy Hat

Crown: Round Uncreased | Brim: Hand Shaped Open
Hatband: Braided Buckskin
Color as shown: Buckskin

This cowboy hat was available for purchase through mail-order catalogues put out by T.E. Eaton, The Hudson's Bay Company, and Sears-Roebuck, in the 1890s-to early 1910s. Most hats were shipped unfinished for the cowboys to personalize them - themselves - like Guy Weadick to the right pictured in ~1912. This is also the same shape of hat that Dan Blocker as Hoss in Bonanza used to wear.

5X Price: $225.00  Shipping: $35.00  Total: $260.00 USD
Order Now | Checkout | Did you read our ordering procedures?

Calgary Stampede Founder
Guy Weadick {1912}
20X - 50% Beaver Fur-felt
Price: 330.00 Shipping: 35.00  TOTAL: $365.00.00 | Order Now | Checkout

How to make an Old West Character Hat
Now that you've seen our great hats we're sure you'll want your own Custom Hat - so what are you going to do with your old one? It'd be a pity to relegate it to discard. Our solution is to rotate it out and make a great Character Hat.

Years ago I read a story about how Tom Mix used to crease and work all his custom hats himself in the shower. So I decided to take his advice and am more than pleased with the results. The amount of time it takes is up to you. I had the Ellsworth fashioned in less than 5 minutes - then a further half hour fine tuning the look. The steps I went through are pretty simple.

Click for the rest of the story

Jim Beaver as Ellsworth in HBO's Deadwood.
John Wayne
Buffalo Bill Cody's Floppy Hat.
Dodge City 1876.
Dodge City Peace Commission photo of 1876
{Seven out of eight gunfighter's prefer to wear a Boss of the Plains. . . .}
Seated Left to right: Charley Bassett, Wyatt Earp, Frank McLain, Neal Brown.
Back Row from Left: Longfellow (recruited in 2007 and standing in for W. H. Smith), Luke Short, Bat Masterson, and W. F. Petillon.

Want your picture blended in an archival old west photo? Have a look at our custom wanted poster page - here.
Custom Rodeo

Legends of the West Posters

Authentic Wanted Posters

Authentic Wanted Posters

Old West Posters

Old West Badges

 
 

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