Custom Old West Hats
 
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Authentic Old West Hats

 

Custom Wild West Hats

Two 1870s Dudes showing off their new
Boss of the Plains Western Sombrero.

Makers of the Lost Art
The Last Best West and Star of the West Hats

A cowboy would never leave the bunkhouse without his hat - in fact for the traditional cowboy he wore his hat every waking moment - except when he was eating, or in certain company. Most people know that putting a cowboy hat on a bed is bad luck - but why do cowboys feel that way? Well first off a cowboy would never wear his hat in bed and he'd only be in bed during the day if he was sick. So by putting your hat on the bed you risk bringing sickness or other bad luck on yourself. Cowboy Hat Etiquette :: Our Hat Experts

Custom Old West Designs from The Last Best West
We make custom hats the way they did in the old west - one at a time, and believe if you want an authentic Boss of the Plains - you should be able to get the same looking hat that cowboys wore in the old west. We start with the best fur-felt hat body available - made in the USA - and with the skill of our master hatter, fashion as fine a custom western hat as you will find. We can do up to a 7" (inch) crown and a 6" brim.

What you need to know to order with confidence
On our fact page you'll learn about fur felt, see available colors, and see step by step instructions for measuring your head, ordering your custom hat, shipping, and our refund policy. We also have a section on general hat care, and Cowboy Hat Etiquette.
Click here for our Cowboy Hat Facts. 

 
 
See The Rocky Mountain Ranger - a new hat design from The Last Best West :: The Best of the Best - order 100X. . . . :: testimonials
 

Western Movie Hats :: Old West Hats :: Cowboy Hat Home ::  Masters of Rodeo :: Cowboy Hat Facts :: Our Hat Experts

All hats are priced at 5X, 20X and 100X quality. Please Note: Our logo is only on the images NOT the hats.

 
BEFORE you call or e-mail us questions about our Custom Hats please click here and read this.
 
 

Classic Cowboy Hat

Classic Cowboy Hat

Boss of the Town
Crown: Texas Flat
Brim: Kettle Curl
Open
Hatband: 2" Satin with bow.
Color as shown: Natural and Moss

The first Boss of the Plains was sold in Central City Colorado in 1865, and quickly became a marketing marvel. Most everyone in the west had to have one, and Stetson was hard pressed to keep up with the demand. Most people think John B. Stetson invented the Boss of the Plains. He did not. Mister Stetson was a talented promoter and marketer - and there in lay his gift. Christy's Hats of Bristol, England, held the patent on this design and after losing a lengthy court battle, Stetson ended up having to pay a licensing fee to Christy's Hats for the use of the Boss of the Plains design. No fooling.

Kurt Russell as Wyatt Earp, in the movie, Tombstone.
Boss of the Plains on a
1870s Eastern dude.

Please read our
ordering procedures.

The Boss of the Town - at top and left - is similar to the one Kurt Russell wears as Wyatt Earp in Tombstone. Flat brim, with no bound edge. The one below has a kettle-curl to the brim and bound edge - like the cowpoke above right. We'll shape it either way, or something different.

5X Price: $265.00  Shipping: $35.00  Total: $300.00  USD Order Now | Checkout

20X - 50% Beaver Fur-felt
Price: $385.00 | Shipping: $35.00  Total: $420.00 | Order Now | Checkout

100X - 100% Beaver Fur-felt
Price: $495.00 | Shipping: $35.00 Total: $530.00 |
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Custom Made For. . . .
All our custom western hat's are personalized with your name, initials, or moniker stamped in gold foil on the sweat band, inside the crown. No additional charge.

Custom Hat Customers
Want to order one of our custom made Last Best Cowboy Hats with a check or money order? Or maybe you have a friend or relative that would like to but doesn't have a computer. Now you can order one of our quality custom western hats by printing out an order form and mailing it in. Please click on this link for a pdf file you can save to your hard drive, and follow the instructions. If anything is unclear please call 1.866.207.1909 or email us at:

Picture: Wild Bill Hickok Custom Cowboy Hat.

100X - 100% Beaver Fur-felt
Price: $530.00 | Shipping: $35.00
Total: $565.00 |
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Click for the Lady Pepperpot
Custom Western Hat for Ladies

The Hickok
Crown: Texas Straight
Brim: Pencil Roll Bound
Hatband: 3" Satin with Bow
Color as shown: Black

Another version of the Boss of the Plains - this is our best guess on what Wild Bill was wearing in the picture on the right. We start with an oversized hat body to make this wide brimmed custom hat.

5X Price: $295.00 
Shipping: $35.00 
Total: $330.00  USD

James Butler Hickock or
Wild Bill circa 1875. 
Red Cahoun of the Silver Spur Gunfighters keeps the faith with his Custom Hickock.

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"Best lookin' hat I own!"

more testimonials

20X - 50% Beaver Fur-felt
Price: $420.00 | Shipping: $35.00 Total: $455.00 | Order Now | Checkout

The Wasey
Crown: Three Dent Modified Sagebrush
Brim: Flat Open Hatband: 1" Satin with Bow
Color as shown: Un dyed natural
Shown in 100% beaver fur-felt

Modified Sagebrush shaped crown was one of the most common of the first few decades of the 20th century. Crown shape was first seen in the 1890s. Virtually a Mountie crown but a three dent instead of a four dent. We've modified this look by starting with an oversized hat body. The brim on our hat on the left would be almost twice as wide as seen in the painting and can be  shaped any way you like. Shown here in an Un dyed Natural color in 100% beaver fur-felt. The color is a wonderfully rich looking mid brown, which will fade, become mottled over time, thus becoming just as unique as the owner. Put your mouse over the hunter at right.

Any man that fancied himself a hunter, or a Sporting Man liked this look. Shown below left is a client request: 5X Fur-felt in a sand color antiqued and with a hand curled brim. Now that's trail worn.

5X Price: $340.00  Shipping: $35.00 
Total: $375.00  USD
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20X - 50% Beaver Fur-felt
Price: $455.00 | Shipping: $35.00
Total: $490.00 |
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Hunter wearing a smaller brimmed Wasey, in this Winchester
painting circa 1917.

Color Differences between dyed and undyed natural fur-felt.

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For the absolute best in sun protection, the oversized hat body can give you up to a 50% wider brim.

100X - 100% Beaver Fur-felt
Price: $570.00 | Shipping: $35.00 Total: $605.00 | Order Now | Checkout

The Ten Gallon Hat
Legendary slang from the old west - this is a common term for a very large cowboy hat - along the same size as our Champie, the idea being you could carry ten gallons of water in it for your horse. Well, the 10 gallon hat doesn't exist - simple as that. This was a misinterpretation by Texas Cowboys  of the Spanish word, "galón." that Mexican Vaqueros used to describe the narrow, braided, trimming, they used to decorate the crowns of their hats. In reality the largest cowboy hat crown would barely hold one gallon of water, and any hat that would hold 10 gallons, would be so large and unwieldy that it'd be un wearable - just ask Homer Simpson!

20X - 50% Beaver Fur-felt
Price: $390.00 | Shipping: $35.00
Total: $445.00 |
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100X - 100% Beaver Fur-felt
Price: $540.00 | Shipping: $35.00
Total: $575.00 |
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1898 Campaign Hat
Enlisted Man's Issue
Crown: 4 pinch peak | Brim: Flat - Open
Hatband: 1/2" Satin with bow.
Color as shown: Sand in 20X Fur-felt

The Spanish–American War was a conflict between Spain and the United States of America from April to August 1898. It heralded the emergence of America as a world power and climaxed with Teddy Roosevelt's' charge up San Juan Hill in Cuba. This is the enlisted man's hat. If you want the officers hat - we can do that one as well.

Our hats off to Everett in California for ordering the first one, "Longfellow, Just got the hat and it's perfect! Really great job, like the hat-band too. It's so beautiful I kinda hate to give it the worn out sidekick treatment but I got a feeling I will. Do you suggest the same method you describe on the website ( taking a shower with it )?" Thanks! Everett.

Did you read our ordering procedures?

An enlisted man in
this 1898 photo. 
Spanish-American War.

5X Price: $290.00 | Shipping: $35.00 | Total: $325.00 USD | Order NowCheckout

Old Texas

Old Texas
Crown: Texas Straight
Brim: Kettle Curl Open
Hatband: 1" Leather with studs
Color as shown: Chocolate

The same basic look that Sam Houston shows at the right, some varaition of this design was seen on almost all the actors, in the remake of John Wayne's, "Alamo", starring Billy Bob Thornton, amongst others. This traditional Texas look for a Cowboy Hat was the precursor of the Boss of the Plains, and was well known in the Texas of the 1830s and onward. Order with a flat brim or kettle curled.

Patrick Wilson as William Travis in the 2006 remake of the Alamo.
Sam Houston circa 1860s

5X Price: $275.00  Shipping: $35.00  Total: $310.00  USD
Order Now
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20X - 50% Beaver Fur-felt
Price: $385.00 | Shipping: $35.00 Total: $420.00 | Order Now | Checkout

100X - 100% Beaver Fur-felt
Price: $495.00 | Shipping: $35.00 Total: $530.00 | Order Now | Checkout

The Perfect Cowboy Gift

What every cowboy needs - the perfect Cowboy Hat Stand. The angle of the top of the coffin wonderfully fits the crown of any hat to display your pride and joy in a unique way, with no stress to the brim or crown. Works with the coffin lid open or closed. Box is also large enough to hold most Wine/Liquor bottles, and is excellent storage for your cowboy knickknack's by adding small screw hooks (2 included). Designed to scale as a miniature coffin; the wood box is made of 3/8" pine and is available in a number of finishes: Black, Mahogany, Weathered, and Plain. Shown to the right in mahogany, and above left in weathered and black. These boxes are well-made by hand in Canada, and can even be used to hold candy at Halloween! Contact us for all your wooden packaging needs.

APPROXIMATE SIZE: 14" X 7"

PRICE: $87.00 :: SHIPPING: $15.00 :: TOTAL: $102.00 ::: BUY NOW :: CHECK OUT

Fur felt
A Note about Color
These are the most common colors readily available. There are some original hats on these pages that have been made with different colors. We have several more colors (in small quantities) available. Please contact us via e-mail at if you don't see the color you want - it may be available. Wearability: Light colors will reflect heat the best - while dark colors will retain the heat the most - with black being the worst for staying hot (black absorbs sunlight). However black is the most formal color so bowlers and top hats were generally black or dark gray. For the first 15-20 years cowboy hats were marketed - your choice of color was about 3 shades of brown.

Custom Wind String.

Long and heavy leather thong includes this polished, hand-made antler slider. Never lose your hat again with this handsome stampede string.

Add this custom wind string to any of our custom hats for 25 dollars during the check out process.

See more custom leather

Trail Dust
Another customer driven hat service from The Last Best West.

Many customers have been requesting that we dirty up their new hats to make them look trail worn. Pictured at right is a Dusty Augustus - our Augustus with about 2 years worth of trail dust - as if a working cowboy had been wearing it.

We've got three different degrees of trail dust. Light (add $55.00) - medium (add $75.00), and antiquing (add $95.00). Light would be what you see at the right on the Dusty Augustus; medium would be heavy sweat stains, like Tom Selleck sports on the Quigley; and antiquing looks like our Captain York Cavalry Hat.

This is a similar process that costume designers apply to hats in the movies and t. v. Looks authentic and yer friends will swear yer just got off a trail drive, or a hitch in the Horse Cavalry!

You can add trail dust during the check out process - or request it when you call your order in. Orders call toll free: 1-866-207-1909.

 

Dusty Augustus

Butch Cassidy Bowler.

100X - 100% Beaver Fur-felt
Price: $485.00 | Shipping: $35.00
Total: $520.00 |
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Butch Cassidy Bowler
Crown: Round Uncreased | Brim: Kettle Curl Bound
Hatband: 3" Satin with bow.
Color as shown: Black

The Butch Cassidy Bowler (Called a Coke Hat in the 19th Century) to the left is an example of likely the most common headware in the mid to late 1800s in North America. A bowler was worn by all classes of people from butchers in New York to politicians in Washington and the western Outlaw; Butch Cassidy in Wyoming and later; Bolivia.

5X Price: $250.00  Shipping: $35.00  Total: $285.00  USD
Order Now | Checkout | Did you read our ordering procedures?

20X - 50% Beaver Fur-felt Price: $375.00 | Shipping: $35.00
Total: $410.00 |
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Butch Cassidy sporting a Bowler in perhaps the Old West's most famous photo.

100X - 100% Beaver Fur-felt
Price: $485.00 | Shipping: $35.00
Total: $520.00 |
Order Now | Checkout

Did you read our ordering procedures?

Classic Top Hat
Crown: Texas Straight | Brim: Kettle Curl Bound
Hatband: 3" Satin with Bow
Color as shown: Charcoal

This was the fashion item that drove the exploration of North America and established the fur-trade. Beaver fur, when mixed with rabbit fur and felt produces a wonderfully waterproof material - ideal for making hats. The Top Hat is a timeless wonder still seen when the Upper Crust mingle at the Opera and other such events. Like the Bowler, the Top Hat was worn by all classes of people and seen most everywhere.

Deadwood Charley
Circa 1870s


Ladies Fashion Tip!  
Get a plain silk scarf, and a buckle and wrap it around leaving a healthy tale at the back - hanging down - now it looks feminine and period correct. Looks great on the Top Hat, the Bowler, the Hickock. . .virtually all our hats would look good in this fashion. This is exactly what the costume designers in HBO's Deadwood have done to the hat of Kim Dickens for the character Joanie Stubbs. Here's another great looking ladies western hat

5X Price: $255.00 | Shipping: $35.00 | Total: $290.00 USD | Order NowCheckout

20X - 50% Beaver Fur-felt
Price: $375.00 | Shipping: $35.00 Total: $410.00 | Order Now | Checkout

Montana Peak

100X - 100% Beaver Fur-felt
Price: $485.00 | Shipping: $35.00
Total: $520.00 |
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Northwest Peak
Crown: 4 pinch peak | Brim: Hand shaped Open
Hatband: Braided Buckskin
Color as shown: Moss

This 4 pinch peak was first shown in the Northwest in the 1880s. Today most State Troopers wear a version of this crown working and of course the Royal Canadian Mounted Police.

Rather than showing the military flat brim, like the mounties, troopers and scouts sport - we've chosen to show it with a slight upward sweep - reminiscent of a cowboy hat. We'll shape the brim either way for you - or something completely different.

Did you read our ordering procedures?

Mounties in Dawson City - 1898

5X Price: $255.00 | Shipping: $35.00 | Total: $290.00 USD | Order NowCheckout

20X - 50% Beaver Fur-felt
Price: $375.00 | Shipping: $35.00 Total: $410.00 | Order Now | Checkout

Custom Old West leather goods.

Custom Leather Products
Buffalo Hide Rifle Sheath

Indian Style - This soft rifle scabbard is made from garment quality Buffalo hide. Can also be done in standard buckskin color. Has a long "waterfall" fringe, and a fold over weather flap with a bone button for closure against the elements. Decorated with beads and studs. We will e-mail you within 24 hours for sizing and customizing instructions. Price is subject to change - depending on size and add ons requested. This Indian style rifle sheath is in black and was made for a 1901 Winchester Model 1894 32-40 - take down.

Click for our Custom Cowboy Leather

Pale Preacher
Custom Rodeo Hats.
Rocky Mountain Ranger Custom Hat.
 

City and Country Poster

Authentic Wanted Posters

Authentic Wanted Posters

Legends of the West Posters

Old West Badges

 
 

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