Cowboy Hat Facts.

Custom Western Hat ordering Instructions - The Last Best West. Cowboy Hat Etiquette Cowboy Hat Care Return Policy Hat Details 10 Most Common Questions About Fur Felt Sizing Instructions. Rocky Mountain Ranger Home Color Swatches

Our Custom Last Best Cowboy Hats
are made from the finest fur-felt
available and will stand the test of time.

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The Last Best West

    The Last Best Cowboy Hat

     Contact Us :: Shipping Policies :: HAT CATALOGUE The Last Best West

    Custom Hat Ordering From The Last Best West

    Questions and quote requests should be e-mailed to
    Sonja at

    ORDERS CALL TOLL FREE: 1-866-207-1909. 

    Overseas buyers please read this :: All Our Contact Info

    ORDER DESK HOURS: M-F: 8:30 AM - 5:30 PM MOUNTAIN TIME.
    SHOULD YOU GET VOICE MAIL LEAVE A MESSAGE!

  1. Measure your head. (Click for instructions) An accurate head measurement is vital in getting the best fit possible for each client.
  2. Determine color. Click for our Color Swatches. Color variances caused by individual computer monitors are beyond our control. 
  3. Place your order either online or by calling 1.866.207.1909. We can accept Visa or Mastercard over the phone. Questions can be e-mailed to Sonja at All clients are e-mailed within a business day with a Production Receipt to confirm their hat details. This is when we include and confirm each clients special requests.
  4. Once we have payment and all necessary information - your Custom Cowboy Hat will take 6-8 weeks to hand-make; and then shipping time to you. Rush orders (if able to accommodate) are charged a premium of 20%. Our standard sizing is 6 1/2 - 7 1/2 - but if we can - we will make ANY size. Shipping anywhere in North America is $35.00. Express shipping is available.
  5. A street address must be supplied for courier delivery; otherwise the hats ship parcel post.

          QUESTIONS AND QUOTES

  • We make great hats and due to the demands on our time we can only offer advice and support to those folks that have made the decision that The Last Best West will be their Custom Hatter. Paying customers deserve all our care and attention so make a committment to us, buy a hat, and we will make sure you get what you want. ALL hat details are confirmed within 1 BUSINESS day of your order being placed. So buy with confidence and we will make you that custom western hat you have always prized.
  • Before you e-mail us questions please check our 10 most common questions, and our hat catalogue. If you request a quote you MUST e-mail us a picture of the hat you want so we know what you are talking about.
    NO PIC NO QUOTE.

 Hat Home :: Western Movie Hats :: Traditional Cowboy Hats :: Dress Hats

We are able to offer 6- 8 week delivery for our quality hand made cowboy hats. For a complete listing of all our hats - click this link for our online catalogue. The Last Best Cowboy Hat. One of a kind Fur-Felt Art.

IMPORTANT PLEASE NOTE                                                        Our logo is only on the images NOT the hats.

Before you contact us with questions please read below because there are things we WILL and will NOT do or answer.

OUR MOST COMMON HAT QUESTIONS
Q: I'm looking for a ____ Hat. I checked your product catalogue and didn't see it. Can you make it?

A: Yes. As I'm sure you can appreciate it's just not possible to show all the different variations of crowns and brims. If it's made from fur-felt and you can supply us a good picture - yes we can make it. Generally we already carry the same style of hat, we just shape it based on the photo or if it's a movie hat we shape it from watching the movie and seeing the hat from all possible angles to get the look just so. For most hats we can do up to a 7" (inch) high crown and a 6" wide brim.

Q: Can I get the same style hatband that the original movie hat had?
A: If it's a satin ribbon and bow, or plain leather; then yes. Other than that the answer is probably no. This is likely the hardest thing in replicating a movie hat because the costume designers/actor/director/ or perhaps all three came up with a very unique type of hat band to make the hat stand out above the crowd. We make our version of the hat, and you can choose any hatband that you may see on any of the hats in our product catalogue.

Q: Do you have to put holes in the hat to put on a windstring?
A: Yes. They go right above your ears, to allow the latigo lace thru. It's the original and best way to put on a windstring. You can buy commercial stampede strings that have clips that go up under the sweat liner and jam into the crown. We hate them. They mess up the fit of the hat and they don't hold tight in a real strong wind. We know we've tried them.

Q: Can you mail me a catalogue of all your hats?
A: No we have no print catalogue - trying to be environmentally responsible. ALL OUR HATS are listed here on our online catalogue.

Q: Can we order a hat with a money order or check?
A: Yes. Y
ou can order one of our quality custom western hats by printing out an order form and mailing it in. Please click on this link for a pdf file you can save to your hard drive, and follow the instructions. If anything is unclear please email us at:

Q: Why does the same color appear different in your hat pictures?
A: We try to take our pictures with natural light. The difference in {indoors; outdoors; bright day or cloudy day} lighting accounts for the variance in color. In addition every computer will display colors slightly different. Please understand that color variances caused by individual computer monitors is beyond our control.

Q: What is fur-felt/what quality do you carry?
A: Fur felt is beaver and or rabbit fur mixed with felt to produce a material that lasts 5-10 times longer than wool felt, and is the best material from which to manufacture fine hats. Click here for more information. 

Q: What's the correct way to measure my head?
A: The best is to have a helper, and click here and follow the simple steps.

Q: What colors do you carry?
A: Starting from the lightest: Bone; Silver Mist; Silver Belly; Sand; Dyed Natural; Sahara; Undyed Natural; Pecan; Chocolate; Granite; Charcoal; Black. Click for more information.

Q: Do you carry straw hats?
A: No. There's a number of reasons we don't. Straw hats were not worn by old west cowboys, they considered them peasant or farmer headware. Yes; in the deep south Plantation Owners did but that was generally before the cowboy era. Straw cowboy hats became popular starting in the 1920s with the advent of modern rodeo's. Rodeo Cowboy's didn't want to trash their good fur felt hats so they started wearing straw cowboy hats, during the events, because they were cheap. Nothings changed - they still are. We make hats that last. And the last reason is we don't find straw hats much cooler than a good beaver hat, and those popular Guatemalan leaf hats are such a tight weave they are really hot, and also heavy.

Most other questions will be answered by reading below.

Our hat liner - The Last Best Cowboy Hat.

 

To the left is a picture of our hat liner. Our sweatband is also black. From the fur-felt hat bodies to the rest of the fixings you'd be hard pressed to find a better made hat anywhere. For any price. If you don't believe us - see what our clients say on our testimonial page :: CONTACT US

If it was made in the Past - it can be made in the Present.

Any question regarding, "Can you make. . . ."  is yes. If you've seen it in a movie, or a picture of it - we can make it. It is your responsibility to furnish us with the picture however. Once we have the picture of the hat you want we can give you a firm price, this is important so we both know we are speaking about the same hat.

Send your pricing requests to Sonja at

HOWEVER
We constantly get asked if we can make an EXACT replica of a particular hat. The answer is no. And frankly anyone who claims they can, is from the planet Star Trek or a fool. We've yet to meet a Master Hatter who was a fool. We make our VERSION of that hat. And yes there may be slight differences, but I'd hate to have to make a living off those differences. Often the toughest thing in replicating a hat is the hat band. That is because they are so individual and as is mentioned in other places on the website - back in the day traditional cowboys personalized their hats with a unique hat band. Most working cowboys today still do. The prices listed are for hats as they are shown. If the hat you want requires a custom hat band not shown here then there will be additional charges and will be explained, and planned for during the design process for your hat. Or simply take it upon yourself to find the hat band.

Please don't ask us for our Crown and Brim measurements unless you're a client that's already made a purchase. Silly we know but there you have it.

All our hats are custom made one at a time. Our Master Hatter handles every step of production, unlike large hat makers who employ an assembly line to get the hats made. Even many of those hat makers who purport to making custom hats do this. One person to sew on the linings, sweat bands, another to press the hat bodies out of the hat mould, another to stitch on the bound brim and hat band. Finally the Master Hatter to fine tune the brim and crown if required. This is not the right or wrong way to make a hat - it's just a reality of the marketplace. If you want to turn out a lot of hats that's the only way - employing an assembly line. But we don't turn out thousands of hats a year, and by doing it all himself our Master Hatter maintains exceptional quality to keep us making one of the best hat's on the market. OUR HAT EXPERTS

All our hats are unique, one-of-a-kind, hand crafted fur-felt art. Order yours today.

Thank you for your understanding and we look forward to making you a great looking hat!  CLIENT TESTIMONIALS

 

Refund Policy
We're making a hand made Custom Old West, or Western Movie Hat for you. You will keep it. 99% of orders everything will go smooth. In the odd situation where it doesn't - we will make you happy, and get it right 100% of the time.
Proper Head Measurement
  • The fit of your hat is only as good as the measurement you supply us with - so take due care for accuracy.
  • You'll need a friend, and a soft tape measure. You know - the type the fella uses to measure your trouser inseam.

  • Look straight ahead and have your helper measure your head. Using the soft tape - they should measure over your hair, just above your ears, and a half inch above your eye brows.
  • Make sure the tape is tight - but not uncomfortable. Measure twice - to be sure. Match your head measurement to the corresponding hat size (at right) and make a note of it.

Fur Felt
Fur-Felt is dense and virtually waterproof. It consists of beaver and/or rabbit fur blended with felt to produce a material that lasts 5-10 times longer than wool-felt. A fine fur-felt hat can be re-blocked and shaped numerous times, and is the best material from which to manufacture hats. Supposedly the higher the beaver content the higher the X factor - but unfortunately there is no standard within the hat making fraternity - and a lot of confusion. On the Internet few hat sellers tell you what their fur-felt is comprised of - not to mention seen straw hats promoted as 100X.

We sell 3 quality beaver blends of fine western hats - 5X, 20X and 100X. 5X is a blend of 5-10% beaver with rabbit and felt. Our 20X is 50% beaver and our 100X is pure 100% beaver fur-felt. For an all weather hat - you can't beat a pure beaver cowboy hat. Light, stiff, and fabulous looking it'll shed what ever comes it's way. And consider this: Beavers live in the water, rabbits in the dirt. 'Nuff said.

From the materials, to the workmanship - you won't find a better hat anywhere, at any price. We don't make promises - like all real cowboys we believe that just saying a thing is promise enough.

True Old West Hats
Order your hat in 100X undyed, pure beaver fur-felt, and be one of the first to hearken back to an era in hat making a hundred and forty years ago. The first cowboy hats were made from 100% beaver fur-felt, natural and undyed, and unless the cowboy lost it or had it stolen - the hat lasted a lifetime. For an all weather hat - nothing beats a traditional western hat made from pure beaver fur - it's what old west cowboys wore.
Questions? E-mail us:

 

    
A Note about Color
Color variances caused by individual computer monitors are beyond our control.
Light colors will reflect heat the best - while dark colors will retain the heat the most - with black being the worst for staying hot (black absorbs sunlight).
However black is the most formal color so bowlers and top hats were generally black or dark gray. For the first 15-20 years cowboy hats were marketed - your choice of color was black and about 3 shades of brown.

Custom Cowboy Hat Box Click image for larger picture - then expand.
Custom all wood design keeps your hat nicely elevated off the brim for storage and display. Adds that final touch for a presentation piece. Yes we know it's expensive. Yes we know you can buy plastic hat cases for 50 bucks - but is that the look you want for your Traditional Cowboy Hat?

Buy for 255.00 | Shipping: 65.00 | Total 320.00 USD | Buy Now | Checkout
NOTE: CUSTOM HAT BOX SHIPS SEPERATELY FROM YOUR CUSTOM HAT

Fabulous Corporate Gift.
Ceo retiring or an important customer need that special gift? We can have your company logo burned (branded) into the lid and a custom poster designed for the inside of the lid to go along with your Custom Hat order. Have Questions?
e-mail us:

Custom Hat Customers
Want to order one of our custom made Last Best Cowboy Hats with a check or money order? Or maybe you have a friend or relative that would like to but doesn't have a computer. Now you can order one of our quality custom western hats by printing out an order form and mailing it in. Please click on this link for a pdf file you can save to your hard drive, and follow the instructions. If anything is unclear please email us at:
 
Western Movie Hats  :: Old West Hats :: Masters of Rodeo :: Cowboy Hat Facts :: Testimonials
 

Custom Made For. . . .
All our custom western hat's are personalized with your name, initials, or moniker stamped in gold foil on the sweat band, inside the crown. No additional charge.

1898 Bow
This was the most common bow style of the 19th century. If you prefer this bow style for any of our hats, just request it when your hat details are confirmed via e-mail.

LADIES BOW
Back in the 19th century and the first 4 decades of the 20th century, when hats were a very common part of every day dress, women's hats had the bow on the right hand side. If you want the bow on the right - request it when your hat details are confirmed via e-mail.

Click for larger image .

Custom Wind String.

Heavy Latigo lace includes this polished, hand-made antler slider. Never lose your hat again with this handsome stampede string.

Add this custom wind string. to any of our custom hats for 25 dollars during the check out process.

See more custom leather

Hats shown left to right: Johnny Ringo, The Wyatt, The Hickok, Old Texas, Curly Bill.

 
Questions? E-mail us:                  top of page

Cowboy Hat Traditions

In the old west it was said the shape of the crown of your hat indicated your political views. If you wore a a flat top crown (Boss of the Plains, Top Hats, and others) you favored conservative (republican), law-and-order, or Monarchist views.

If you wore a rounded crown (Bowlers, and most cowboy hats) you favored democracy (Liberal/Democrat), individual freedoms, and the such. Trust the newspapers to make wearing a hat a political statement. . . .

Longfellow and Calico Jack
Bound Brim

Bound Brim
Binding the brim edge with the same satin ribbon as the hat band, strengthens the edge, making it stiffer and allowing the brim shape to hold better. A bound brim is  generally seen more on a fancy dress or Town Hat. Can also be done with a contrasting color - put your mouse over the image at left. A bound edge finishes the brim off nicely with rich looking detail.

A bound Brim is difficult to re-work or re-shape - but can be removed easily.              

Open Brim
Open Brim
An Unfinished Brim is less expensive than bound and more for an everyday-do-yer-work type Cowboy Hat. The Calgary Cowboy Hat pictured at left was sold in the Sears-Roebuck, and Hudson Bay Company Catalogues in the early decades of the 20th century. Like the Calgary - most hats were shipped with uncreased, or open crowns, and little or no shape to the brim. The manufacturers knew the cowboys wanted to personalize the hat themselves - so they shipped unfinished.

An unfinished brim allows you to shape and mold it to your taste - or easily change the look in the future.

Our hat liner - The Last Best Cowboy Hat.

Cowboy Hat Fact
Humans have always used something to cover their head from the elements - but it wasn't until the 15th century that hats became a common part of people's dress. Many types of materials were used: Silk, velvet, taffeta, leather and wool felt.

None of these materials was entirely satisfactory - because they all tended to loose their shape with extended exposure to rain and snow. When beaver fur was mixed with rabbit and felt, hat makers had the perfect material to make virtually weatherproof fine hats that kept their shape. A new continent seemed populated with an inexhaustible supply of beaver and so started the exploration and colonization of North America.

Cowboy Hat Care  
Traditional Cowboys never cleaned their Cowboy Hat - other than a simple slap with their hand, or against their leg as they picked themselves up. A rinsing was something rain or snow provided, or the hat got a bath when it's owner did. Good Hats were for the wealthy, a Range Cowboy made do with one - for every occasion. We subscribe to the traditionalist way - let your custom fur-felt cowboy hat age gracefully with you!

  • When your hat gets wet let it dry naturally. Don't put it in the furnace room or use a blow dryer on it!
  • Never lay your hat brim down. This puts a lot of stress on the brim and will cause it to lose its shape. Be sure that you place the hat on its crown with the brim up.
  • Hang the hat on a hat stand or some other such perch. The edge of a shelf works good - then the curled part of the brim is not taking any weight. Our cowboy coffin hat stand is another solution. Saddle horn works best!
  • KEEP THE BOX YOUR CUSTOM HAT COMES IN FOR STORAGE OR TRAVEL. You could also make a cardboard ring that will hold the crown of the hat snugly. If you're storing your hat for an extended period - put it in a bag as dust will damage your hat over time - but be sure to leave the bag open slightly to allow air to circulate. If you don't mildew may occur. Our ingenious wooden cowboy hat box is another alternative.
  • Always try to leave your hat in a cool, dry environment. NEVER in direct sunlight - or fading may occur. Probably not the best idea to leave it in your vehicle.
  • Should you spill whiskey, beer or some other beverage on your hat rinse the spot immediately with COLD WATER ONLY! If you use warm water it can set the stain. Once the fur-felt is dry, brush with your finger, or nylon brush, to bring the nap back.
  • If you get chocolate or some other sticky substance on your hat let it dry before attempting to clean. Grab a small knife and gingerly scrap the crud off. If you want to try returning it to like new - there are numerous commercial cleaners available for your Cowboy Hat. Most large western wear chains have a selection to choose from.

Disclaimer! Supplied as information only - your own common sense should always be followed.

Cowboy Hat Etiquette - By Longfellow
No other piece of clothing carries such a complicated set of rules involving it's wear. Here's some traditional rules for wearing a cowboy hat - and some we think are just good manners.       top of page

  •  Any hat should be removed when eating anywhere, that includes baseball caps!
  •  Any hat should be removed when the national anthem of any country is played. Hold your hat in your right hand, over your heart. This applies to women, unless their hat is held on with hat pins.
  • Cowboys tip their hats to ladies when out doors, remove them when being introduced, and remove them when entering a ladies home.
  • Men never tipped their hats to other men in the Old West. It was akin to calling them a woman. A nod was a common greeting when not shaking hands. The Code of the West
  • In commercial or public buildings it's not necessary to remove your hat - but should be when entering a private office. Generally considered polite to remove it in a private home, unless other people are wearing their hat.
  •  Wearing a {cowboy} hat to a theatre or movie is fine but should be removed if it blocks anyone's view of the entertainment.

    There's many more hat rules then those listed - but if you can remember these - you'll do fine partner!

Executive Saddle Bags

Load these oversized saddle bags with all your business gear; throw them over your shoulder and walk a city block or two. You'll never go back to carrying a briefcase. The heavy leather bags can easily hold most anything, including your lap top, legal size folders, binders, note books, and cables. Inside you will find sleeves to hold your wallet, pens, or even a memory stick. We've even put a cell phone sleeve on the outside neck, and a heavy duty handle for easy carrying.

Cowboy Action Shooters will find these oversized saddle bags just the thing to carry all your cowboy action tools. You can easily store a gunbelt; two holsters; spurs, wild rags and ammo. And that's just in one side. On the other side you can carry a two pistol case and more ammo, and in most cases when the flaps are locked the bags are legal for firearm transport.  Further customization of the bags is possible, and is only limited by your imagination. Click for our Executive Saddle Bag page.

Custom Oversized Saddle Bags
 
Custom Traditional Cowboy Hats
 
New Cowboy Hat Design - The Rocky Mountain Ranger
Western Movie Hats
Open Range
Yuma hat

Rodeo Cowboy Hats

 Custom Rodeo Hats

 

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