Western Movie Hats
 
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Western Movie Hats
 
 

The June 2006 cover of Cowboys and Indians. Robert Duvall's sporting his latest Custom Movie Hat from the miniseries; Broken Trail, filmed in and around Calgary.

From the earliest days of Cinema the Western has been the greatest ongoing saga in film history. The first true motion picture was a western (naturally!) made by Thomas Edison's Company in 1903, called The Great Train Robbery. With the debut of the excellent remake of the classic western "3:10 to Yuma", with Russell Crowe and Christian Bale, in the fall of 2007 - the Western Movie has marked more than a century of substantiating the iconic status of the Cowboy and the Western Story.

Custom Movie Hats from The Last Best West
For decades many of the best western movies and series have been filmed in and around Calgary, Alberta, Canada. Powerful western drama's like Unforgiven, Legends of the Fall, Open Range, Lonesome Dove (the series), Broken Trail, Speilberg's mini-series, Into the West, and the just released Brad Pitt western; The Assassination of Jesse James by the Coward Robert Ford, are just a few of the dozens of western's that have all been filmed up here. Click for everything you need to know

Authentic Designs from The Last Best West
We take our western heritage seriously and work hard at preserving the qualities that made it great. Our custom hats are made the old west way - one at a time, and believe if you want that perfect western movie hat - you should be able to get the same looking hat that the character wore. We start with the best fur-felt hat body available - made in the USA - and with the skill of our master hatter fashion as fine a custom western hat as you can find. Our Hat Experts

See The Rocky Mountain Ranger - a new hat design from The Last Best West :: Testimonials

Please Note: Our logo is only on the images NOT the hats.

 
 

 
BEFORE you call or e-mail us questions about our Custom Hats please click here and read this.
 
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Broken Trail Cowboy Hat
Crown: Modified Cavalry Crease
Brim: pencil rolled - Open
Hatband: 3/4" leather braid Color shown: Dyed Natural
Pictured above in 20x fur-felt
Please read our ordering procedures

5X Fur-felt
Price: $295.00 | Shipping: $35.00 Total: $330.00 USD Order Now | Checkout

20X - 50% Beaver Fur-felt
Price: $405.00 | Shipping: $35.00 Total: $440.00 USD Order Now | Checkout

100X - 100% Beaver Fur-felt
Price: $515.00 | Shipping: $35.00 Total: $550.00 USD Order Now | Checkout

The production company had 7 hats made for Mister Duvall's character in Broken Trail, all in 20X fur-felt, and in natural color. In 5x the closest to Natural is Sahara.

 
Prefer Duvall's Custom Western Hat from the mini series Lonesome Dove? click here.
 

Exceptional Service from The Last Best West
You'll get expert personal service designing your Traditional Old West, or Classic Western Movie Hat. If you don't see what you want - send us a picture - and we'll make our version of that hat.
Orders call toll free in North America: 1.866.207.1909 Questions? E-mail us at:

What you need to know to order with confidence
On our fact page you'll learn about fur felt, see available colors, and see step by step instructions for measuring your head, ordering your custom hat, shipping, and our refund policy. We also have a section on general hat care, and Cowboy Hat Etiquette. (not to be missed!)
Click here for all our Cowboy Hat Facts. If you want the best - order 100X . . .

Custom Hat Customers
Want to order one of our custom made Last Best Cowboy Hats with a check or money order? Or maybe you have a friend or relative that would like to but doesn't have a computer. Now you can order one of our quality custom western hats by printing out an order form and mailing it in. Please click on this link for a pdf file you can save to your hard drive, and follow the instructions. If anything is unclear please call 1.866.207.1909 or email us at:

 
 

Custom Pale Rider Hat

100X - 100% Beaver Fur-felt
Price: $495.00  Shipping: $35.00
Total: $530.00  USD |
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Pale Preacher
Crown: Texas Straight

Brim: Hand worked Bound
Hatband: 2" Satin with bow.
Color shown: Black with gray band. Moss

A variation of the timeless Boss of the Plains design which was the first "Western Sombrero" made for the general public in 1865. Immortalized by Eastwood's, Preacher character in Pale Rider. And say, isn't that Cate Blanchett sporting a Pale Preacher in the western movie, The Missing?

Eastwood in Pale Rider       
Specialty Western Hats

5X Price: $265.00 | Shipping-$35.00 | Total: $300.00
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20X - 50% Beaver Fur-felt
Price: $385.00 | Shipping: $35.00 Total: $420.00 | Order Now | Checkout

Western Movie Hat

When a western movie is made the costume designers will quite often have 5 - 10 hats for each star to work with. It's normal to work them a little different - depending on what the star or director wants. The brim is often toyed with: one will have a sweeping down turn - another curled up. Promotional pictures are done before filming is completed so the massive advertising campaign that accompanies a major hollywood film, can go into motion. The pictures of Pitt below are a good example. The inset picture and the main picture show a different brim working. But it is the large picture with it's deep curled brim (shown at left) - at the front and back - that was worn in the movie.

The Tristan
Crown: Slight pinch in front, Pecan top.
Brim: Hand Curl Open
Hatband: 1/2" Leather w/side tie
Color as shown: Sahara

His role as Tristan in Legends of the Fall, made Brad Pitt a star, and sent him on a collision course for Angelina Jolie.  A great looking hat for any and all occasions. Have it shaped with the kettle-curl brim to the left or like the movie hat - to the left and above. Your choice.

Brad Pitt in Legends of the Fall

5X Price: $290.00 | Shipping: $35.00 | Total: $325.00 US
Order Now | Checkout | Did you read our ordering procedures?

20X - 50% Beaver Fur-felt
Price: $405.00 | Shipping: $35.00 Total: $440.00 | Order Now | Checkout

100X - 100% Beaver Fur-felt
Price: $515.00  Shipping: $35.00 Total: $550.00  USD |
Order Now | Checkout

Where'd those great Cowboy Hats from the Western Movies come from?
Many were versions of traditional cowboy hats from the 1800s - but most were from the imaginations of the early movie stars like Tom Mix. The old "B" Westerns from the 1930s and 40s were rife with grandiose Cowboy Hats. Many of today's most popular mass produced cowboy hat designs were first seen in the Movies. Want to read a dynamic western story?
  1. A still from a silent western from the 1920s. Notice the "Beehive" shaped Western Sombrero on the left. This shape was the transition from a straight sombrero to the Cowboy Hat. The actor in the middle is wearing a version of our "Champie"
  2. Nothings new under the Sun! Henry Fonda as Wyatt Earp in My Darling Clementine {1946} The shape of his Cowboy Hat is almost the same as hats in later Western Movies: The Man Who Shot Liberty Valance, and Open Range.
  3. A young Ben Johnson with a great Character Hat in the classic western, She Wore A Yellow Ribbon {1949} 
  4. Alan Ladd as "Shane" {1953} wearing a gunfighter style cowboy hat similar to our version - the Hidalgo.

100X - 100% Beaver Fur-felt
Price: $495.00  Shipping: $35.00
Total: $530.00  USD |
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Hidalgo
Crown: slight pinch;
Pecan shaped top
Brim: Hand Shaped Open and worked
Hatband: Custom 1/2" leather braid.
Color as shown: Black in 50% Beaver

This is the classic "Gunfighter Look". Various versions have been worn by actors like Gary Cooper, Clint Eastwood, Lee Marvin and Dean Martin. Tell us which one you favor - and we'll make it.

5X Price: $265.00  Shipping: $35.00 
Total: $300.00  USD

Alan Ladd as Shane in one of Hollywood's Best Westerns.
Viggo Mortensen with his horse, Hidalgo.

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20X - 50% Beaver Fur-felt
Price: $385.00 | Shipping: $35.00 Total: $420.00 | Order Now | Checkout

Custom Tombstone Cowboy Hat

Johnny Ringo
Crown: off-kilter telescope
Brim: Open Hand worked
Hatband: Black 1 inch satin with bow. c/w custom Wind String wrapped over the ribbon.
Color as shown: Black

Hats in the old west shipped with a satin ribbon and bow for the hat band and cowboys would often add their own hat band and just slide it over the existing satin one. The costume designers of Tombstone, went to great lengths making sure the hats were period correct and unique.

Our custom Ringo hat has the same off kilter crown as the movie hat, and the same rakish upturn to the right side of the brim. Instead of the braided horse hair band that's sported in the movie, we've chosen to wrap our custom windstring, around the existing band.

5X Price: $290.00  Shipping: $35.00 
Total: $325.00
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Michael Biehn as old west badman Johnny Ringo, "And you must be Doc Holliday."  in Tombstone {1993}

Johnny Ringo

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20X - 50% Beaver Fur-felt
Price: $410.00 | Shipping: $35.00 Total: $445.00 | Order Now | Checkout

100X - 100% Beaver Fur-felt
Price: $530.00  Shipping: $35.00 Total: $565.00  USD
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Lil' Duke modeling his Custom Doc Holliday.

Doc Holliday
Crown: Fedora top and pinch
Brim: Bound Hand worked, left side curled higher.
Hatband: Black 1 inch satin with bow.
Shown in Black 5X Fur-felt.

Most people would agree that there are many excellent performances by the actors in Tombstone, but undoubtedly the best of the best was Val Kilmer as Doc Holliday.

Doc's adversary amongst the Cow Boys, of course, was Johnny Ringo. So naturally Doc's hat is the opposite of Johnny's. The fedora working to the crown suggests culture and education, and the left turn up on the brim infers a dangerous bent to his personality. In real life and in the movie Doc straddled the line between good and bad, but he always stood by the few men he called friends.

Did Doc kill Johnny Ringo as portrayed in the movie? It's highly unlikely as history puts Doc in a different town the day Ringo was found dead in a grove of trees with a bullet in his forehead.

Val Kilmer gave a brilliant performance as Doc Holliday, ". . .That's the rumour. . . ."  in Tombstone {1993}

5X Price: $290.00  Shipping: $35.00  Total: $325.00 Order Now | Checkout 

Did you read our ordering procedures?

20X - 50% Beaver Fur-felt
Price: $410.00 | Shipping: $35.00 Total: $445.00 | Order Now | Checkout

100X - 100% Beaver Fur-felt
Price: $530.00  Shipping: $35.00 Total: $565.00  USD
Order Now | Checkout

 

Curly Bill
Crown: Telescope
Brim: Open
Hatband: Braided Horse hair, with Wind String wrapped around.
Color as shown: Sand in 20X Fur-felt

Want an attitude? Put this baby on. You'll find yer strut is a little tighter, your snarl a little meaner. A great attention getter for a show hat, regardless of the company you keep. Powers Boothe set new standards for the "Laughing Cowboy", in Tombstone, portraying Curly Bill close to what history knows about him. Most everybody liked Curly Bill, especially the Soiled Doves who gave him his nickname for his curly hair.

Powers Boothe as Curly Bill Broscious in the excellent western movie, "Tombstone"
 

5X Price: $290.00  Shipping: $35.00  Total: $325.00
Order Now | Checkout | Did you read our ordering procedures?

20X - 50% Beaver Fur-felt
Price: $410.00 | Shipping: $35.00 Total: $445.00 | Order Now | Checkout

100X - 100% Beaver Fur-felt
Price: $530.00  Shipping: $35.00 Total: $565.00  USD |
Order Now | Checkout

The Perfect Cowboy Gift

What every cowboy needs - the perfect Cowboy Hat Stand. The angle of the top of the coffin wonderfully fits the crown of any hat to display your pride and joy in a unique way, with no stress to the brim or crown. Works with the coffin lid open or closed. Box is also large enough to hold most Wine/Liquor bottles, and is excellent storage for your cowboy knickknack's by adding small screw hooks (2 included). Designed to scale as a miniature coffin; the wood box is made of 3/8" pine and is available in a number of finishes: Black, Mahogany, Weathered, and Plain. Shown to the right in Mahogany. These boxes are well-made by hand in Canada, and can even be used to hold candy at Halloween! Contact us for all your wooden packaging needs.

APPROXIMATE SIZE: 14" X 7"

PRICE: $87.00 :: SHIPPING: $15.00 :: TOTAL: $102.00 ::: BUY NOW :: CHECK OUT

Dusty Augustus
Trail Dust
Another customer driven hat service from The Last Best West.

Many customers have been requesting that we dirty up their new hats to make them look trail worn. Pictured at right is a Dusty Augustus - our Augustus with about 2 years worth of trail dust - as if a working cowboy had been wearing it.

We've got three different degrees of trail dust. Light (add $55.00) - medium (add $75.00), and antiquing (add $95.00). Light would be what you see at the right on the Dusty Augustus; medium would be heavy sweat stains, like Tom Selleck sports on the Quigley; and antiquing looks like our Captain York Cavalry Hat.

This is a similar process that costume designers apply to hats in the movies and t. v. Looks authentic and yer friends will swear yer just got off a trail drive, or a hitch in the Horse Cavalry!

You can add trail dust during the check out process - or request it when you call your order in. Orders call toll free: 1-866-207-1909.

 

Arrogant Billy
Crown:Open with slight centre crease
Brim: Bound Contrasting White Satin
Hatband: White 1 inch satin with bow.
Color as shown: Black c/w custom Wind String

Another great looking hat from Tombstone - this one worn by the character, Sherman McMasters, played by the actor Michael Rooker. The Old West remembers McMasters as being a Texas Ranger, Lawman, and outlaw, and is noted as riding with Wyatt, Doc, and Turkey Creek on the Earp Vendetta ride.

5X Price: $290.00  Shipping: $35.00  Total: $325.00
Order Now | Checkout | Did you read our ordering procedures?

20X - 50% Beaver Fur-felt
Price: $410.00 | Shipping: $35.00 Total: $445.00 | Order Now | Checkout

100X - 100% Beaver Fur-felt
Price: $530.00  Shipping: $35.00 Total: $565.00  |
Order Now | Checkout

John Wayne Cavalry Hat

Captain York
John Wayne Cavalry Hat
Crown: front pinch; "diamond" shaped crown top
Brim: Hand worked Open upturn at the front
Hatband: 1 1/2" satin with bow.
Color when new: Sand

Immortalized in the John Ford Cavalry Trilogy - this is the same look sported by John Wayne in those three great movies: She Wore a Yellow Ribbon; Fort Apache, and Rio Grande.

In Rio Bravo (1959} Wayne wears  this look as Sheriff John T. Chance. The crown has the unique "diamond" design, and the brim has been curled up - can be curled higher or lower as you wish.  Click for the badge Wayne wore.

Buy the hat new or have us dirty it up. The hat at left has been aged to the point that it looks like it's from the 19th century. Less dramatic soiling is available.

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5X Fur Felt Price: $295.00 | Shipping: $35.00
Total: $330.00  USD |
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John Wayne in Rio Bravo (1959)

Prefer a more traditional Cavalry Hat? Click here.

20X - 50% Beaver Fur-felt
Price: $405.00 Shipping: $35.00 | Total: $440.00  USD |
Order Now | Checkout

100X - 100% Beaver Fur-felt
Price: $520.00  Shipping: $35.00 Total: $550.00  USD |
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Old West Fact
After the American Civil War there wasn't much hard currency on the western frontier. As a result most saloons would trade a small glass of whiskey for a gun cartridge - as they were valued the same; 12 cents. Soon cowboys started calling these small glasses of whiskey a "shot". So the next time you're in a bar and the waitress asks you if you'd like a shooter - try trading a cartridge for it!

The Outlaw Custom Movie Hat

The Outlaw
Crown: Telescope
Brim: Open
Hatband: Patterned 3/4" Cloth
Color as shown: Chocolate and Pecan in 5X Fur-Felt

Howard Hughes', The Outlaw was filmed in 1941, but took some three years to get to the theatres because of Hughes' battle with film censorship. Likely the first sexy western, Howard Hughes invented the cross your heart bra to showcase Miss Russell's ample chest.

The movie became one of the most anticipated of all time, and Hughes' played it to the hilt, giving the unknown Russell the marquee billing over such seasoned actors as Walter Huston (Doc Holliday), and Thomas Mitchell (Pat Garrett). Young Jack Beutel played the laconic Billy the Kid, and the movie revolves around clever dialogue between Billy and Doc, mostly about a little red horse they both prize and the fiery Rio, played by Jane Russell.

The stories complete bunk, but the movies entertaining, and well acted, and the hat that Beutel sports as Billy the Kid is a sharp looker. Own it today.

Jack Beutel did a nice job of portraying Billy the Kid, in Howard Hughes 1943 western, The Outlaw, but everyone wanted to see a busty, 19 year old beauty by the name of Jane Russell.

5X Price: $260.00  Shipping: $35.00  Total: $295.00
Order Now | Checkout | Did you read our ordering procedures?

20X - 50% Beaver Fur-felt
Price: $390.00 | Shipping: $35.00 Total: $425.00 | Order Now | Checkout

100X - 100% Beaver Fur-felt
Price: $510.00  Shipping: $35.00 Total: $545.00  USD |
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Jane Russell in the Outlaw

100X - 100% Beaver Fur-felt
Price: $485.00  Shipping: $35.00
Total: $520.00  USD |
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The Farnum
Crown: Bowler Open
Brim: Bound
Hatband: 1 1/2 inch satin with bow.
Color as shown: Black

A taller bowler than the Butch Cassidy this was a well known look of the last half of the 19th century. Once the wide brimmed western hat became readily available, these small brimmed hats were seen less and less on the frontier. This is a great looking evening or town hat design - with or without the bound edge.

5X Price: $250.00  Shipping: $35.00  Total: $285.00
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William Sanderson as eccentric Hotel Owner E. B. Farnum in HBO's Deadwood.
20X - 50% Beaver Fur-felt
Price: $375.00 | Shipping: $35.00 Total: $410.00 | Order Now | Checkout

The Bullock Custom Movie Hat

100X - 100% Beaver Fur-felt
Price: $485.00  Shipping: $35.00
Total: $520.00  USD |
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The Bullock
Crown: Center Crease; Front slight pinch
Brim: Kettle Curl Bound
Hatband: 2 inch satin with bow.
Color as shown: Black

This design was known as the Dakota in the late 1800's and was popular with the more affluent in the Old West. Made famous again in HBO'S raw western, Deadwood, it was the hat worn by Sheriff Bullock.

5X Price: $250.00  Shipping: $35.00  Total: $285.00
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Timothy Olyphant in HBO's Deadwood.

20X - 50% Beaver Fur-felt
Price: $375.00 | Shipping: $35.00 Total: $410.00 | Order Now | Checkout

 

Custom Wind String.

Long and heavy leather thong includes this polished, hand-made antler slider. Never lose your hat again with this handsome stampede string.

Add this custom wind string. to any of our custom hats for 25 dollars during the check out process.

See more custom leather

    
A Note about Color
These are the most common colors readily available. There are some original hats on these pages that have been made with different colors. We have several more colors (in small quantities) available. Please contact us via e-mail at if you don't see the color you want - it may be available. Wearability: Light colors will reflect heat the best - while dark colors will retain the heat the most - with black being the worst for staying hot (black absorbs sunlight). However black is the most formal color so bowlers and top hats were generally black or dark gray. For the first 15-20 years cowboy hats were marketed - your choice of color was about 3 shades of brown.

Custom Cowboy Hat Box
Custom all wood design keeps your hat nicely elevated off the brim for storage or travel. Adds that final touch for a presentation piece. Yes we know it's expensive. Yes we know you can buy plastic hat cases for 50 bucks - but is that the look you want for your Traditional Cowboy Hat?

Buy for 235.00 | Shipping: 25.00 | Total 260.00 USD | Buy Now | Checkout
NOTE: CUSTOM HAT BOX SHIPS SEPERATELY FROM YOUR HAT ORDER

Fabulous Corporate Gift.
Ceo retiring or an important customer need that special gift? We can have your company logo burned (branded) into the lid and a custom poster designed for the inside of the lid to go along with your Custom Hat order. We wouldn't even need their hat size. . .you could give them a gift certificate and let them pick their own design. We'd place the gift certificate for the hat inside the custom Hat Box. How's that for a creative, thoughtful gift - that'll be remembered for ever thanks to the branded box. Want to talk about what we can do? Call
Toll Free: 1.866.207.1909 or e-mail us:

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How to make an Old West Character Cowboy Hat

Now that you've seen our great hats we're sure you'll want your own Custom Hat - so what are you going to do with your old one? It'd be a pity to relegate it to discard.

Jim Beaver as Ellsworth in
HBO's Deadwood.

Our solution is to rotate it out and make a great Character Hat.

Years ago I read a story about how Tom Mix used to crease and work all his custom hats himself in the shower. So I decided to take his advice and am more than pleased with the results. The amount of time it takes is up to you. I had the Ellsworth fashioned in less than 5 minutes - then a further half hour fine tuning the look. The steps I went through are pretty simple.

Click for the rest of the story

 

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